Meshing With Gears
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Sample Summary for No. 2A Gleason® Spur Bevel Generator

This page displays a sample data sheet for No. 2A Gleason® spur bevel generator (CPC2A also produces machine settings for No. 102 machine). Dimensions and machine settings are shown as printed from CPC2A program.
Download the demo version from this website and try it out.

 SPUR BEVEL GEAR SET   32 X  38 T    DP   16        PA 20.00  Date: 09/18/10
 ---------------- FORMATE METHOD Machine Location A-25        --------------
 Machine Type  2A    Index 1.5  ID No 1     Set ID 53662397   Cust ID Demo

   Pressure Angle    20D  0M              Working Depth      0.1250
   Shaft Angle      144D  0M              Whole Depth        0.1368
   Diametral Pitch   16.0000              Cone Distance      1.1894
   Face Width         0.3710              System        AGMA 208.02

                     Pinion     Gear                      Pinion      Gear
   Teeth                32        38    P Apex To Crown   .5691      .0309
   Addendum          0.089     0.036    Pitch Angle       57D 13M    86D 47M
   Dedendum          0.048     0.101    Face Angle        62D  4M    89D  5M
   Pitch Diameter    2.0000    2.3750   Root Angle        54D 55M    81D 56M
   Outside Diameter  2.096     2.379    Tooth Angle        3D 40M     3D 41M
   Circular Thick.   0.1171    0.0792   Dedendum Angle     2D 18M     4D 51M
   Backlash  (Min)       0.002        Chordal Thick.(Max)  0.1161     0.0782
             (Max)       0.004                      (Min)  0.1151     0.0772

 CUTTER SPECS:     Pinion         Gear
   Slot Widths:  Inner  Outer  Inner  Outer
      Large End     0.045         0.044
      Small End     0.031         0.030
      PW limits  0.031  0.022  0.030  0.022       Minimum PA
   Cutter Spec.  G2E26T-20     G2E26T-20          (to avoid undercut)   9D 32M

 MACHINE SETTINGS:            Pinion            Gear            FORMATE METHOD
   Generating Cam No.        G2H-185-5        G2H-186-14
   Cutter PA:                 20D  0M          20D  0M
   Space Angle                 0D 56M           0D 55M
   Swing Angle                 6D 53M         351D 31M
   Cutter Offset: Upper          0                0
                  Lower          0                0
   Machine Root Angle         47D 37M          90D  0M
   Cradle Angle          CCW   2D  0M      CW   0D  0M  (adjustable at machine)
   Index Interval             11                3

                             33 x  30         30 x  30
   Index Gears             -----------      -----------
                             30 x  64         76 x 100

   Feed Cam No.              G2H-165-7        G2H-167
   Helical Motion Cam No.    G2H-765-2A       G2H-765-4A
   Helical Motion Angle          0 Deg         15D 11M   (ALWAYS INWARD)
   Cutter Cone Distance  1.609+(0.120 x Gr)    2.438 -(0.150 x Gr)
      (Calc at machine)  = __________          = ___________

   Sliding Base          1.094-(0.990 x Gr)    0.933 -(0.990 x Gr)
      (Calc at machine)  = __________          = ___________

   Linkage Setting           INC 0.099 "      DEC 0.837 "

 DISCLAIMER: Every effort has been made to generate a complete and correct
 machine setup. However, Community PC does not guarantee fitness of this setup
 for any purpose to which the setup may be applied. Further, Community PC does
 not assume liability, either in part or in whole, for any losses suffered by
 user or user's agent that may result from application of this setup or from
 any information contained herein.