This page displays a 4 page sample data sheet for (1) No. 26 Gear Finishing,
(2) No. 26 pinion finishing, (3) Gear Roughing, and (4) Pinion Roughing.
Dimensions are repeated in each sheet.
Bias Corrections may be optionally printed and are shown in the last section of this sample.
Download the demo version from this website and try it out.
Hypoid Bevel Data Set No. 40261694 Date: 05/15/11 Page 1 Comb. 10 X 41 DP 4.97000 Pinion Offset 1.500 BC Face Width 1.250 Gear PA - Concave 24D 30M Convex 18D 0M Cone Dist. 4.274 ------------------------------------------------------------------------ NO. 26 MACHINE SETTINGS FOR GEAR MEMBER Shaft Angle: 90 GENERAL DIMENSIONS GEAR PINION GEAR PINION Spiral Angle 26D 57M 50D 29M Cutting Method Spread Fixed Addendum 0.064 - Working Depth 0.375 Backlash Allowed 0.006 / 0.008 Whole Depth 0.422 Pitch Angle 74D 49M - Tooth Taper Tilted Root Face Angle 75D 59M 19D 17M Root Angle 69D 7M 12D 52M Dedendum Angle 5D 42M - Outside Diameter 8.283 3.386 Crown To Cross Pt 1.293 3.907 GEAR TOOTH MEASURED AT MID FACE Root Apex (+) Beyond (-) Between Crossing Pt -0.16 1.56 Rough Finish Hand of Spiral RIGHT LEFT Norm Chord Adden 0.0511 0.0511 Norm Chord Thick 0.1889 0.1589 Whole Depth Mid 0.3476 0.3476 Whole Depth Heel 0.4221 0.4221 GEAR CUTTER SPECIFICATIONS Diameter 9.000 Edge Radius 0.040 Point Width Pressure Angle Rough & Finish 0.0600 OB 24D 30M IB 18D 0M NO. 26 GEAR MACHINE SETTINGS FINISHING Mach Root Angle 69D 7M Mach Center to Back MD -0.240 Sliding Base WITH 0.070 Blank Offset DN 0.225 Eccentric Angle 35D 26M Cradle Angle 354D 54M Tilt Angle 0 Cradle Test Roll 30 Deg Work Test Roll 29D 57M Nc/75 Decimal Ratio 0.545665 Nc/75 Ratio Gears Lookup Index Gears (30/N) 60/41X45/90 Hypoid Bevel Data Set No. 40261694 Date: 05/15/11 Page 2 Comb. 10 X 41 DP 4.97000 Pinion Offset 1.500 BC Face Width 1.250 Pinion PA - Concave 18D 0M Convex 24D 30M Cone Dist. 4.274 ------------------------------------------------------------------------ NO. 26 PINION FINISHING MACHINE SETTINGS Shaft Angle: 90 GENERAL DIMENSIONS GEAR PINION GEAR PINION Spiral Angle 26D 57M 50D 29M Cutting Method Spread Fixed Addendum 0.064 - Working Depth 0.375 Backlash Allowed 0.006 / 0.008 Whole Depth 0.422 Pitch Angle 74D 49M - Tooth Taper Tilted Root Face Angle 75D 59M 19D 17M Root Angle 69D 7M 12D 52M PINION FINISH SLOT WIDTHS Dedendum Angle 5D 42M - Heel Mid Toe Outside Diameter 8.283 3.386 0.090 0.088 0.077 Crown To Cross Pt 1.293 3.907 Root Apex (+) Beyond (-) Between PINION TOOTH MEASUREMENTS-MID FACE Crossing Pt -0.16 1.56 Addendum Thickness Hand of Spiral RIGHT LEFT 0.2534 0.3166 No Modified Roll Used NO. 26 PINION CUTTER SPECIFICATIONS Nom Dia 9.000 Edge Radius 0.025 Point Width Pressure Angle Cutter Dia Finish 0.0400 OB 12D 0M 8.860 IB 31D 0M 8.830 NO. 26 PINION FINISHING MACHINE SETTINGS Concave OB Convex IB Mach Root Angle 12D 52M 12D 52M Mach Center to Back MD -0.075 MD -0.164 Sliding Base WITH 0.364 WITH 0.384 Blank Offset DN 1.110 DN 1.561 Eccentric Angle 34D 26M 37D 5M Cradle Angle 194D 7M 199D 56M Cradle Test Roll 20 Deg 20 Deg Work Test Roll 80D 25M 82D 29M Nc/75 Decimal Ratio 0.536120 0.549925 Nc/75 Ratio Gears Lookup Lookup Index Gears (30/N) 100/50X90/60 Profile Pattern L Delta íRo Desired Gear (Kp) Factor (B) (Ep) Root PA OB 4.00 0.350 -.1653 13D 1M Convex (í1) 16D 21M IB 5.00 0.350 0.2864 -29D 22M Concave (í2) -26D 9M Hypoid Bevel Data Set No. 40261694 Date: 05/15/11 Page 3 Comb. 10 X 41 DP 4.97000 Pinion Offset 1.500 BC Face Width 1.250 Gear PA - Concave 24D 30M Convex 18D 0M Cone Dist. 4.274 ------------------------------------------------------------------------ NO. 26 ROUGHER MACHINE SETTINGS FOR GEAR Shaft Angle: 90 GENERAL DIMENSIONS GEAR PINION GEAR PINION Spiral Angle 26D 57M 50D 29M Cutting Method Spread Fixed Addendum 0.064 - Working Depth 0.375 Backlash Allowed 0.006 / 0.008 Whole Depth 0.422 Pitch Angle 74D 49M - Tooth Taper Tilted Root Face Angle 75D 59M 19D 17M Root Angle 69D 7M 12D 52M Dedendum Angle 5D 42M - Outside Diameter 8.283 3.386 Crown To Cross Pt 1.293 3.907 GEAR TOOTH MEASURED AT MID FACE Root Apex (+) Beyond (-) Between Crossing Pt -0.16 1.56 Rough Finish Hand of Spiral RIGHT LEFT Norm Chord Adden 0.0511 0.0511 Norm Chord Thick 0.1889 0.1589 Whole Depth Mid 0.3476 0.3476 Whole Depth Heel 0.4221 0.4221 NO. 26 GEAR MACHINE SETTINGS ROUGHING Mach Root Angle 69D 7M Mach Center to Back MD -0.240 Sliding Base WITH 0.070 Blank Offset DN 0.225 Eccentric Angle 35D 26M Cradle Angle 354D 54M Tilt Angle 0 Cradle Test Roll No Roll Work Test Roll No Roll Nc/75 Decimal Ratio 0.545665 Nc/75 Ratio Gears Lookup Index Gears (30/N) 60/41X45/90 GEAR CUTTER SPECIFICATIONS ROUGH FINISH Diameter 4.500 4.500 Point Width 0.0600 0.0900 Blade Radius 0.0400 0.0400 Pressure Angle OB #0 - 24D #0 - 24D IB #0 - 18D #0 - 18D Hypoid Bevel Data Set No. 40261694 Date: 05/15/11 Page 4 Comb. 10 X 41 DP 4.97000 Pinion Offset 1.500 BC Face Width 1.250 Pinion PA - Concave 18D 0M Convex 24D 30M Cone Dist. 4.274 ------------------------------------------------------------------------ NO. 26 ROUGHER MACHINE SETTINGS FOR PINION Shaft Angle: 90 GENERAL DIMENSIONS GEAR PINION GEAR PINION Spiral Angle 26D 57M 50D 29M Cutting Method Spread Fixed Addendum 0.064 - Working Depth 0.375 Backlash Allowed 0.006 / 0.008 Whole Depth 0.422 Pitch Angle 74D 49M - Tooth Taper Tilted Root Face Angle 75D 59M 19D 17M Root Angle 69D 7M 12D 52M Dedendum Angle 5D 42M - Outside Diameter 8.283 3.386 Crown To Cross Pt 1.293 3.907 Root Apex (+) Beyond (-) Between Crossing Pt -0.16 1.56 Hand of Spiral RIGHT LEFT NO. 26 PINION CUTTER SPECIFICATIONS Diameter 9.000 Edge Radius 0.025 Point Width Pressure Angle Rough 0.0600 OB 14D 0M IB 28D 30M NO. 26 PINION ROUGHING MACHINE SETTINGS Mach Root Angle 12D 52M Mach Center to Back MD +1.520 Sliding Base WITH 0.357 Blank Offset DN 1.253 Eccentric Angle 35D 46M Cradle Angle 197D 28M Cradle Test Roll 20 Deg Work Test Roll 81D 33M Nc/75 Decimal Ratio 0.543627 Nc/75 Ratio Gears Lookup Index Gears (30/N) 100/50X90/60The following section displays sample proportional settings for pinion.
Hypoid Bevel Data Set No. 40261694 Date: 05/15/11 Page 1 of 1 Comb. 10 X 41 DP 4.97000 Pinion Offset 1.500 BC Face Width 1.250 Pinion PA - Concave 18D 0M Convex 24D 30M Cone Dist. 4.274 ------------------------------------------------------------------------ BIAS CHANGES FOR NO. 26 PINION FINISHING SETTINGS (see documentation for purpose and application of bias changes) BIAS OUT I OB IB For Change in Work Test Roll -1.0 Deg +1.0 Deg Change: Machine Center to Back ADV 0.062 WITH 0.065 Sliding Base WITH 0.014 ADV 0.014 Eccentric Angle, Minutes 2 Min 1 Min Cradle Angle, Minutes -51 Min 51 Min Ratio of m75 Ratio Change Gears -0.0067 0.0067 PROFILE OUT CHANGE For Change in Blank Offset -0.100 UP +0.100 DWN Change: Eccentric Angle, Minutes -53 Min 54 Min Cradle Angle, Minutes -31 Min 25 Min Work Test Roll -2D 6M 1D 53M Ratio of m75 Ratio Change Gears -0.0140 0.0126 CUTTER DIAMETER CHANGE (Lengthen) For Change in Cutter Diameter -0.100 +0.100 Change: Eccentric Angle, Minutes -18 Min 17 Min Cradle Angle, Minutes 23 Min -23 Min
See help screen in demo for explanation and useage.