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Spiral Bevel Gear Summary No. 59049257 Date: 11/30/09 Page 1 of 2
File Copy: Summary/spu14283.txt
Comb. 6 X 43 DP 2.9630
PA 20 Spiral Angle 30 Cone Dist. 7.326 Face Width 2.250
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Spiral Angles: Machine: No. 26 Method: Single Side
Inner 23D 44M No. 26 Location A Shaft Angle: 90
Outer 36D 36M
GEAR PINION GEAR PINION
Addendum 0.073 0.434 Norm Chord Adden 0.072 0.452
Working Depth 0.506 Norm Chord Thick 0.228 0.601
Whole Depth 0.570 Backlash Allowed 0.010 / 0.013
Pitch Angle 82D 3M 7D 57M Dedendum 0.497 0.136
Face Angle (blanks) 83D 7M 11D 50M Hand of Spiral RIGHT LEFT
Root Angle 78D 10M 6D 53M Cutting Method VERSACUT VERSACUT
Dedendum Angle 3D 53M 1D 4M Circular Thickness
Outside Diameter 14.532 2.884
Pitch Apex To Crown 0.941 7.196 Tooth bearing: 1.323 (Short) 59%FW
Profile Mismatch: 0.000501
Tooth Prop System: Omega (2 x Roller Ratio): 0.640
Gleason System (STD)
GEAR PINION
Cutter Specifications: Cutter Specifications:
Cutter Diameter 12.0 Cutter Diameter 12.0
Cutter Number 27V - 20D Cutter Number 12V - 20D
Point Width / Letter 0.100 T Point Width / Letter 0.060 D
MACHINE SETTINGS - FINISHING:
Outer Inner Outer Inner
GEAR: (Concave) (Convex) PINION: (Concave) (Convex)
Eccentric Angle 54D 10M 53D 21M Eccentric Angle 52D 52M 54D 38M
Sliding Base 0.000 Sliding Base 0.000
Blank Position STD Blank Position STD
Vertical Offset: 0.000 Vertical Offset: UP DN
0.135 0.135
Cradle Angle 18D 15M 14D 35M Cradle Angle 239D 17M 237D 16M
Decimal Ratio 0.57889 Decimal Ratio 0.57889
Machine Root Angle 78D 10M Machine Root Angle 6D 53M
Cradle Test Roll 30D 0M Cradle Test Roll 20D 0M
Work Test Roll 30D 17M Work Test Roll 144D 43M
Nc/75 Ratio Gears 50/56 X 59/91 Nc/75 Ratio Gears 50/56 X 59/91
Roller Eccentricity 1.068 Roller Eccentricity 0.403
Roller Angle 226D 37M 46D 37M Roller Angle 179D 10M 359D 10M
Roller Gears 40/80x60/90 40/80x60/90 Roller Gears 40/80x60/90 40/80x60/90
Ideal Roller Gearset Ratio = 0.33333
GEAR PINION
30-N Index 60 x 45 100 x 90
Change Gear Sets ------------- -------------
43 x 90 36 x 50
(Please read disclaimer on next page)
Spiral Bevel Gear Summary No. 59049257 Date: 11/30/09 Page 2 of 2
File Copy: Summary/spu14283.txt
Comb. 6 X 43 DP 2.9630
PA 20 Spiral Angle 30 Cone Dist. 7.326 Face Width 2.250
--------------------------------------------------------------------------------
Spiral Angles: Machine: No. 26 Method: Single Side
Inner 23D 44M No. 26 Location A Shaft Angle: 90
Outer 36D 36M
GEAR PINION GEAR PINION
Addendum 0.073 0.434 Norm Chord Adden 0.072 0.452
Working Depth 0.506 Norm Chord Thick 0.228 0.601
Whole Depth 0.570 Backlash Allowed 0.010 / 0.013
Pitch Angle 82D 3M 7D 57M Dedendum 0.497 0.136
Face Angle (blanks) 83D 7M 11D 50M Hand of Spiral RIGHT LEFT
Root Angle 78D 10M 6D 53M Cutting Method VERSACUT VERSACUT
Dedendum Angle 3D 53M 1D 4M Circular Thickness
Outside Diameter 14.532 2.884
Pitch Apex To Crown 0.941 7.196 Tooth bearing: 1.323 (Short) 59%FW
Profile Mismatch: 0.000501
Tooth Prop System: Omega (2 x Roller Ratio): 0.640
Gleason System (STD)
GEAR PINION
Cutter Specifications: Cutter Specifications:
Cutter Diameter 12.0 Cutter Diameter 12.0
Cutter Number 27V - 20D Cutter Number 12V - 20D
Point Width / Letter 0.100 T Point Width / Letter 0.060 D
30' BIAS OUT CHANGE - PINION
Outer Inner
(Concave) (Convex)
Work Test Roll -30 Min 30 Min
Blank Position ADV 0.022 WITH 0.022
Sliding Base WITH 0.003 ADV 0.003
Eccentric Angle -6 Min 6 Min
Change in Nc/75 -.0020 0.0020
Maximum point width: GEAR PINION
Outer Tooth Space 0.259 0.131
To correct for Bias IN, reverse Inner Tooth Space 0.240 0.113
directions and signs shown.
Ideal Roller Gearset Ratio = 0.33333
Tooth thickness change per index notch: .001678 .000234
Spiral Bevel Gear Summary No. 59049257 Date: 11/30/09
File Copy: Summary/spu14283.txt
Comb. 6 X 43 DP 2.9630
PA 20 Spiral Angle 30 Cone Dist. 7.326 Face Width 2.250
--------------------------------------------------------------------------------
Machine: No. 26 Location A
GENERATOR ROUGHING SETTINGS
GEAR PINION
Cutter Number 27 12
Cutter Point Width 0.100 0.060
Cutter Diameter 12.0 12.0
Eccentric Angle 53D 58M 57D 46M
Sliding Base 0.000 0.000
Blank Position 0.142 WITH STD
Blank Offset 0.000 0.135 UP
Cradle Angle 4D 42M 245D 53M
Decimal Ratio 0.57889 0.57889
Machine Root Angle 76D 43M 6D 9M
Cradle Test Roll - 20D
Work Test Roll 30D 17M 144D 43M
Nc/75 Ratio Gears
Roller Eccentricity - 0.403
Roller Angle - 179D 10M
Roller Gears 40/80 x 60/90 40/80 x 60/90
GEAR ROUGHED WITHOUT ROLL
30-N Index 60 x 45 100 x 90
Change Gear Sets ------------- -------------
43 x 90 36 x 50
DISCLAIMER: Every effort has been made to generate a complete and correct
machine setup. However, CommunityPC does not guarantee fitness of this setup
for any purpose to which the setup may be applied. Further, CommunityPC does
not assume liability, either in part or in whole, for any losses suffered by
user or user's agent that may result from application of this setup or from
any information contained herein.